
Commercial thermal self adhesive label material is a multi-layer pressure-sensitive label stock consisting of a heat-reactive facestock, a pressure-sensitive adhesive layer, and a release liner. When the facestock passes under a direct thermal printhead, localised heat activates the coating — forming high-contrast text, barcodes, QR codes or graphics — without any ink, toner or ribbon.
Because printing consumables are eliminated, thermal label material dramatically reduces operating costs and downtime in high-volume commercial labeling environments. From top-coated thermal self-adhesive labels for superior print durability to ECO-grade options for sustainability-focused operations, TGX Group's range covers every commercial application.
The three-layer construction — facestock, adhesive, liner — can be independently engineered to meet specific performance targets for temperature resistance, adhesion strength, surface compatibility and regulatory compliance.
| Layer | Material | Key Role |
|---|---|---|
| Facestock | Thermal paper / PP / PET / BOPP | Print surface; carries barcode / text image |
| Thermal Coating | Heat-reactive dye / developer | Forms image on exposure to printhead heat |
| Top Coat (optional) | Protective polymer layer | Resists oil, moisture, scratch & UV fade |
| Adhesive | Acrylic / rubber-based PSA | Bonds label to application surface |
| Release Liner | Glassine / kraft / PET | Protects adhesive; enables auto-dispensing |
Fast imaging at low energy levels ensures crisp barcodes even on high-speed direct thermal printers (Zebra, SATO, Honeywell, TSC).
Pressure-sensitive adhesive bonds securely to corrugated board, plastic, glass and metallic surfaces without lifting or flagging.
Specially formulated adhesive maintains full tack down to -40 °C for cold-room, frozen-food and pharmaceutical cold-chain labeling.
Meet REACH, FDA, and EU food-contact regulations with our BPA-free thermal coating range — no compromise on print quality.
Clean, residue-free removal for retail price tags, promotional labels and temporary identification applications.
Smooth, consistent release liner ensures trouble-free dispensing on high-speed automatic labeling machines.
Width from 25 mm to 1,070 mm. Length from 50 m to 3,000 m. Sheet formats also available to your exact specification.
14,000 m² facility with supercalender, precision coating and slitting lines — capable of fulfilling large-volume and urgent orders.
All parameters below are standard values. Custom specifications are available — contact our technical team for tailored solutions.
| Parameter | Standard Range | Custom Option |
|---|---|---|
| Facestock Basis Weight | 55 – 90 g/m² | Up to 120 g/m² |
| Total Caliper (facestock) | 60 – 120 μm | Per specification |
| Adhesive Coat Weight | 12 – 25 μm (dry) | Per application |
| Release Liner Weight | 50 – 80 g/m² | Up to 100 g/m² |
| Release Force | 5 – 15 cN/cm | Adjustable |
| Initial Tack (loop tack) | ≥ 8 N/25 mm (permanent) | – |
| Peel Adhesion (180°) | ≥ 12 N/25 mm (permanent) | – |
| Thermal Sensitivity | Class A / Class B available | Custom sensitiser |
| Print Density (Dmax) | ≥ 1.20 OD | ≥ 1.35 OD (premium) |
| Image Retention | ≥ 5 years (indoor storage) | Up to 10 years (top-coated) |
| Application Temperature | -20 °C to +40 °C (standard) -40 °C (freezer grade) |
Up to +120 °C short-term |
| Storage Conditions | 18 – 25 °C, 45 – 65 % RH | – |
| Shelf Life (sealed) | 12 months | 18 months (special pack) |
| Roll Width | 25 – 1,070 mm | Non-standard widths OK |
| Roll Length | 50 – 3,000 m | Jumbo rolls available |
| Core Diameter | 25 / 38 / 76 mm | Other cores on request |
| Adhesive Type | Temp. Range | Removable | Food-Safe | Best For |
|---|---|---|---|---|
| Permanent (General Purpose) | -10 °C to +60 °C | No | Optional | Shipping, logistics, warehouse |
| Removable | 0 °C to +50 °C | Yes | Optional | Retail price tags, promotions |
| Freezer Grade (FG) | -40 °C to +10 °C | No | Yes | Frozen food, cold-chain, pharma |
| High-Temp Resistant | Up to +120 °C | No | No | Industrial process, autoclave |
| Low-VOC / Food Contact | -5 °C to +50 °C | No | Yes | Direct food packaging, medical |
* For detailed technical data sheets or adhesive suitability testing, contact our technical team.
| Grade | Facestock | Top Coat | Image Life | Scratch Resist. | Ideal Use |
|---|---|---|---|---|---|
| Top Coated Thermal | Thermal paper | Yes | 5 – 10 yr | High | Logistics, pharma, durable labels |
| ECO Thermal | ECO thermal paper | No | 2 – 3 yr | Standard | Short-life shipping, retail |
| Thermal BOPP | Biaxially oriented PP film | Yes | 7+ yr | Very High | Outdoor, chemical, food contact |
| Composite Thermal | Paper + film laminate | Yes | 5 – 7 yr | High | High-humidity, cold storage |
| Semi-Gloss Label | Semi-gloss paper | No | 3 – 5 yr | Medium | Retail, inventory, brand labels |
Discover how TGX Group serves these and more sectors on our Industries page.
Ensure the substrate is clean, dry, and free from oil, dust or condensation before applying the label.
Match adhesive grade to surface energy, temperature range, and whether residue-free removal will be needed.
Wipe or roll the label onto the surface firmly, working from centre to edges to expel air bubbles.
For maximum adhesion, allow the label 24 hours dwell at room temperature before exposing to extreme conditions.
For freezer-grade labeling, apply in a conditioned area; labels applied at >0 °C bond better than those applied frozen.
TGX Group integrates sustainability into every stage of its commercial thermal self adhesive label material production. Our eco-conscious offerings include BPA-free and phenol-free thermal coatings that reduce chemical exposure for handlers and consumers alike.
We continually invest in low-VOC adhesive formulations, solvent reduction in coating processes, and recyclability testing for both liners and facestocks. Learn more about our environmental commitments on the Sustainability page.
Commercial thermal self adhesive label material is a pressure-sensitive label stock with a heat-activated coating. A direct thermal printhead applies localised heat to produce high-contrast images (text, barcodes, QR codes) without ink, toner or ribbon. It is the preferred labeling solution for logistics, retail, warehousing and healthcare operations where fast, low-maintenance printing is essential.
Direct thermal label material has a heat-reactive coating on the facestock itself, so no ribbon is required. Thermal transfer label material uses a plain or coated facestock and requires a wax, wax-resin or resin ribbon to transfer ink. Direct thermal is more economical for short-life labels; thermal transfer produces more durable prints for long-life labeling.
TGX Group supplies permanent general-purpose, removable (clean-release), freezer-grade (to -40 °C), high-temperature-resistant (up to 120 °C short-term) and food-contact-compliant adhesives. Special low-VOC formulations are also available for regulated industries.
Yes. TGX Group offers both BPA-free and phenol-free thermal coating options to meet FDA, EU food-contact and REACH requirements. Print quality and sensitivity are fully maintained in BPA-free grades.
Standard roll widths range from 25 mm to 1,070 mm; roll lengths from 50 m to 3,000 m. Core diameters of 25 mm, 38 mm and 76 mm are standard. Jumbo rolls, non-standard widths and sheet formats are available on request.
Yes. We encourage customers to test samples in their specific printing environment before placing large orders. Contact our team to request a free sample kit with the grades and adhesive types most relevant to your application.
Our thermal label material is engineered to perform with all major direct thermal printer brands including Zebra (ZT, GK, ZD series), SATO (CL/CT series), Honeywell (PM series), TSC (TTP series), Citizen and Bixolon. Always confirm media settings with your printer's calibration tool when switching label stock.
Key sectors include logistics and courier services, e-commerce fulfillment, retail and supermarkets, manufacturing and quality control, warehousing, healthcare and laboratory management, food packaging, cold-chain operations, pharmaceutical and apparel/supply-chain. See our Industries page for more detail.
Premium protective coating for maximum image durability and scratch resistance in demanding environments.
Thermal paper for high-speed variable data printing including ECO, composite and BOPP grades.
PE, PET and PP film facestocks for waterproof, chemical-resistant and flexible labeling applications.
Glassine, kraft and PET liners engineered for consistent release force and high-speed auto-labeling.
Pressure-sensitive adhesive solutions including permanent, removable, freezer-grade and food-safe grades.
Supercalender, precision coating and slitting technology enabling consistent quality at scale.
End-to-end QC processes and testing protocols that guarantee specification compliance on every reel.
BPA-free coatings, low-VOC adhesives and recyclability initiatives at the core of our production strategy.
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